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Industrial Timing Belts
Timing belt drive consists of
an endless belt whose inner surface has equally spaced teeth and belt
pulley which have the relative teeth. It is a kind of new type drive
which has synthesized all the good points of belt drive, chain drive and
gear drive, while working, the teeth of the belt and the teeth of the
pulley joggle each other to transmit the motion and the dynamic force.
Timing belt drive has such
features as exact transmission ratio, non-sliding, constant velocity
ratio which can be gained, smooth motion, absorption of vibration,
little noise, the big range of transmission ratio which can normally
reach 0.98, compacting structure, suitable to multi-axis transmission,
no need lubrication, no pollution and so on. Therefore, the product can
normally work well in the places where don't allow the pollution and
where the working condition is bad, widely be used in machinery drives,
such as textile, machine tool, tobacco, communication cable, printing,
packaging, foodstuff, jet-express, sewing, electrical household
appliance, petro-chemicals, sporting equipments, carving, etc.
Timing belts we produced
have a lot of advantages: wear resistant, low elongation rate and high
strength, resistant to wide temperature range, aging resistance, ozone
resistant, etc.
Physical Mechanical Property of Industrial Timing Belts
|
Item |
Trapezoid Tooth |
Act Tooth |
|
XL |
L |
H |
XH |
XXH |
3M |
5M |
8M |
14M |
20M |
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Tensile Strength (N/mm−) |
80 |
120 |
270 |
380 |
450 |
90 |
160 |
300 |
400 |
520 |
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Elongation at reference load |
Reference load |
60 |
90 |
220 |
300 |
360 |
70 |
130 |
240 |
320 |
410 |
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Elongation (%) |
4 |
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Hardness (Shore A) |
75\5 |
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Adhesion strength of cloth |
5 |
6.5 |
8 |
10 |
12 |
- |
6 |
10 |
12 |
15 |
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Adhesion strength of cord |
200 |
300 |
600 |
800 |
1500 |
- |
400 |
700 |
1200 |
1600 |
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Gear shearing intensity |
50 |
60 |
70 |
75 |
90 |
- |
50 |
60 |
80 |
100 |
Timing Belts Design Data
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The working condition coefficient KA |
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Driven Pulley |
Drive Pulley |
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Ac motor (common torque squirrel cage type, synchronous
motor), dc motor, multi-cylinder gas engine |
Dc motor (big torque, big slip, single-phase, slip ring), dc
motor, single cylinder gas engine |
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Operating Time |
Operating Time |
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3-5 hours a day in intermittent use |
8-10 hours a day in common use |
16-24 hours a day in continuous use |
3-5 hours a day in intermittent use |
8-10 hours a day in common use |
16-24 hours a day in continuous use |
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Copier, oil distributing device, testing instrument, film
projector, medical appliance |
1.0 |
1.2 |
1.4 |
1.2 |
1.4 |
1.6 |
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Sweeper, sewing machine, office machine |
1.2 |
1.4 |
1.6 |
1.4 |
1.6 |
1.8 |
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Belt conveyor, light packer, oven, sifting machine, winding
machine, conical shaper, woodworking-machine, band saw |
1.3 |
1.5 |
1.7 |
1.5 |
1.7 |
1.9 |
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Liquid mixer, powder mixer, drill press, lathe, thread
producing machine, printing machine, planting machine |
1.5 |
1.6 |
1.8 |
1.6 |
1.8 |
2.0 |
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Liquid mixer, belt conveyor, boring lathe, grinding-machine,
milling machine, gear pump, textile-machinery, centrifugal
type compression pump |
1.5 |
1.7 |
1.9 |
1.7 |
1.9 |
2.1 |
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Elevator, spin-drier, cleaning machine, generator, exhaust
fan, crane, exciting dynamo, sawmill, textile machinery |
1.6 |
1.8 |
2.0 |
1.8 |
2.0 |
2.2 |
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Centrifuge, flight conveyor, worm conveyor, hammering
disintegrator, wood pulp processor |
1.7 |
1.9 |
2.1 |
1.9 |
2.1 |
2.3 |
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Clay mixer, mine using fan, blast blower, positive fan |
1.8 |
2.0 |
2.2 |
2.0 |
2.2 |
2.4 |
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Reciprocating compressor, ball mill, rod mill, piston pump |
1.9 |
2.1 |
2.3 |
2.1 |
2.3 |
2.5 |
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Note: |
1、 |
If it is gearing up please add the following factor into the KA: |
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R=1~1.25 |
0 |
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R=1.25~1.74 |
0.1 |
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R=1.75~2.49 |
0.2 |
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R=2.5~3.49 |
0.3 |
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R−3.5 |
0.4 |
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2、 |
If the belt type is 14M or 20M and N1+
600r/min, please add the following factor into the KA: |
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N1+200r/min |
0.3 |
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N1+201~400r/min |
0.2 |
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N1+401~600r/min |
0.1 |
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3、
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If the transmission is like frequent positive and negative run
or serious pound or emergent stop, please amend the factor
according to the actual condition.
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Design Procedure |
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Design Conditions: |
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a. The type of the driver pulley and the driven pulley |
b. Daily working time |
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c. P: Nominal power P |
d. N1: Small pulley's rotating speed |
e. N2: Big pulley's rotating speed |
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f. Projected centre distance |
g. Special demand for the drive space |
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Calculation Item |
Code Name |
Formula and Data |
Unit |
Information |
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Design Power |
Pd |
Pd=KaP |
KW |
The factor of working conditions, see Chart 1 Nominal power |
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The Type of Belt |
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According to n1 and Pd, choose from drawing 1, drawing 2,
drawing 3, drawing 4 |
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n1 the small pulley's rotating speed r/min |
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Drive Ratio |
i |
i=n1/n2 |
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n2 the big pulley's rotating speed r/min |
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Pulley Diameter |
Pulley Teeth number |
Z1 Z2 |
Confirm it according to the principle of Z1−Zmin, it takes the round number after being calculated according
to Z2=iZ1 |
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Z1 is small pulley's teeth number, Zmin see chart 2 |
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(mm) |
Pulley Pitch Diameter |
d1 d2 |
It has been calculated according to d1=Pb*Z1*3.1416 |
mm |
Pb is pitch, the small pulley's pitch diameter |
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It has been calculated according to d2=Pb*Z2*3.1416 |
mm |
The big pulley's pitch diameter |
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Pitch Line Length |
Lp |
L0: projected length of the pitch line |
mm |
Projected centre distance, confirm it with the drive space |
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L0=2a0+1.57(d2+d1)+(d2-d1)²/4a0 |
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Choose Lp according to L0 |
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Actual Center Distance |
a |
Approximate formula is: a= {M+[M²-8(d2-d1)2]½}/8 |
mm |
M=2Lp-(Z2+Z1)Pb |
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Gear Mashing Tooth Number Coefficient |
Kz |
Zm−6,
Kz=1 Zm
< 6, Kz=1-0.2 (6-Zm) |
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Zm is gear meshing tooth number |
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Zm=ent [Z1/2-PbZ1(Z2-Z1)/2aπ2] |
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The Fatcor of Width |
Kw |
Kw=(bs/bso)1/1.14 |
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Basic Rating Power |
P0 |
It recommends to use the basic rating mini width of various
models. |
KW |
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See Chart 3 ~ Chart 17 for P0 |
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Rating Power |
Pr |
Pr=Kz*Kw*P0 |
KW |
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Belt Width |
bs |
Confirm it according to the principle of Pd, Pd+Pr,
bs−bso(Pd/KzP0)1/1.14 |
mm |
Bso is datum width, see chart 18 |
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Testing the Operational Capability |
Pr |
Pr=10-3v(kzkwTa-bsmV²/bs) |
KW |
Ta, m see chart 19 V=PbZ1n1/60000 |
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If Pr>Pd the design is good |
Design summary: The type of
belt, belt length, belt width
The belt's code name
The teeth number, pitch, diameter, width of the small or big pulley
The type of pulley
The pulley's code name
The actual center distance
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